南方丘陵地区玉米籽粒联合收获机脱粒装置设计与试验
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湖南省智能农机装备创新研发项目(湘财农指﹝2023﹞60号);湖南省旱粮产业技术体系(HARS-02);农业装备技术全国重点实验室(华南农业大学)开放基金资助项目(SKLAET-202406)


Design and test of threshing device for corn kernels combine harvester in southern hilly area
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    摘要:

    针对南方丘陵地区玉米籽粒直收时存在脱粒装置结构与参数不匹配、籽粒含水率较高等问题,对脱粒装置关键部件进行理论分析,确定玉米脱粒装置主要结构参数,设计一种由柔性弧面杆齿+圆钢栅条凹板筛组成的柔性脱粒装置,通过开展单因素试验与三因素三水平响应曲面试验确定影响玉米籽粒破碎率和损失率的该装置的最优参数组合,并使用最优组合参数进行田间验证试验。结果表明:该装置能够有效降低玉米籽粒的破碎率,相较于刚性脱粒装置,玉米籽粒破碎率降低了12.08%;影响玉米籽粒破碎率和损失率的最优参数组合为滚筒转速为1 027 r/min、脱粒间隙为33 mm、杆齿数为66根,此时籽粒破碎率与损失率分别为3.49%、2.56%;田间验证试验中,籽粒的破碎率与损失率分别为3.61%和2.78%,各项指标均符合国家标准。

    Abstract:

    In view of the problems such as the mismatch of the structure and parameters of the threshing device and the high moisture content of the corn kernels during direct harvesting in the hilly area of the south, the key components of the threshing device were analyzed theoretically first, and then the main structural parameters of the corn threshing device were determined. Based on this design, a flexible threshing device composed of flexible arc-shaped bar teeth and round steel bar concave plate screen was created. The optimal combination parameters of the device that affected the corn kernel breakage rate and loss rate were found out through single-factor experiments and three-factor three-level response surface experiment, and the optimal combination parameters were used for field verification experiments. The results showed that the device could effectively reduce the corn kernel breakage rate. Compared with the rigid threshing device, the corn kernel breakage rate was reduced by 12.08%. The optimal combination parameters that affected the corn kernel breakage rate and loss rate inclued the drum speed of 1 027 r/min, the threshing gap of 33 mm and 66 barbs. With these conditions, the kernel breakage rate and loss rate were 3.49% and 2.56%, respectively. In the field verification experiment, the kernel breakage rate and loss rate were 3.61% and 2.78%, respectively, and all indicators met the national standards.

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范荣巍,季邦*,王修善,刘志,谢方平,刘大为,夏威.南方丘陵地区玉米籽粒联合收获机脱粒装置设计与试验[J].湖南农业大学学报(自然科学版),2025,51(4):99-106.

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  • 在线发布日期: 2025-09-29
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