基于扩散环的油菜气送式集排器设计与排种性能分析
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湖南省农业农村厅农机研发制造推广应用一体化试点项目(2023–08)


Structure optimization and sowing performance analysis of the air-assisted centralized metering device for rapeseed based on the diffusion ring
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    摘要:

    设计一种基于扩散环的油菜气送式集排器,包括供种装置、输种管、扩散环、分配器、排种管、风泵、种箱等,同时优化碗式枝状分配器的导流板锥顶角和扩散环位形,利用DEM–CFD仿真试验研究倾斜–10°到10°状态下,导流板锥顶角和扩散环位形对油菜气送式集排器排种均匀性的影响规律,进而采用中心复合多因素台架试验验证仿真试验结果。仿真试验结果表明,对于无扩散环的油菜集排器,当锥顶角为120°时,各行排量一致性变异系数为14.11%~18.96%,当锥顶角为150°时,平均变异系数最小,为13.65%,说明无扩散环的油菜集排器排种均匀性差;当扩散环位于靠近供气弯头位置(扩散环位形3)时,集排器具有最佳排种均匀性,且随着导流板锥顶角增加,各行排量一致性变异系数随倾斜角的波动迅速减小,锥顶角为150°和165°时,波动范围分别为6.51%~8.11%和6.21%~7.66%。多因素台架试验结果表明,具有扩散环位形3与锥顶角150°的集排器具有最佳的排种均匀性,各行排量一致性变异系数为6.03%~7.03%,与仿真试验结果相近,两者的相对误差为–0.31%~2.22%。

    Abstract:

    An air-assisted centralized metering device for rapeseed was designed based on diffusion ring, including seed supply device, seed transport pipe, diffusion ring, distributor, seed discharge pipe, air pump, seed box, etc. The top angle of the distributor and the diffusion ring configuration were optimized for the bowl-type branch distributor. The influence of top angle of the distributor and diffusion ring configuration on the seed uniformity of the rapeseed air-assisted centralized metering device under tilted angles from –10° to 10° was investigated by DEM-CFD coupled simulation and verified by the central composite multi-factor bench test. The simulation results showed that the variation coefficient of consistency of row displacement(CV) fluctuated between 14.11% and 18.96% for the rapeseed air-assisted centralized metering without diffusion ring under the top angle of 120°. When the top angle was 150°, the average CV was the smallest, at 13.65%, indicating poor seed discharge uniformity in the rapeseed air-assisted centralized metering device without diffusion ring. When the diffusion ring was located near the air supply elbow(diffusion ring configuration 3), the air-assisted centralized metering device had the best seed distribution uniformity. With the increase of top angle of the distributor, the CV decreased rapidly with the tilt angle. When the top angle was 150° and 165°, the fluctuation range was 6.51%-8.11% and 6.21%-7.66%, respectively. The multi-factor bench test result showed that the air-assisted centralized metering device with diffusion ring configuration 3 and top angle of 150° had the best seed uniformity with the CV at 6.03%-7.03%, which was close to the simulation test result, with the relative error among –0.31%-2.22%.

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张乐,刘亚夫,吴明亮,吴志立*.基于扩散环的油菜气送式集排器设计与排种性能分析[J].湖南农业大学学报(自然科学版),2025,51(3):89-96.

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  • 在线发布日期: 2025-07-15
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