基于计算流体动力学与离散元法耦合的磁力泵水沙运动的数值模拟
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国家自然科学基金项目(51769009)


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    摘要:

    应用计算流体动力学与离散元法耦合的方法,对MP6–R微型磁力泵3种进口流速(0.5、1.0、1.5 m/s)和3种含沙量(0.5%、1.0%、2.0%)水沙运动进行数值模拟。结果表明:当进口流速为0.5 m/s时,磁力泵出口管道与蜗壳衔接段出现回流区,其最大回流速度为1.07 m/s,随着进口流速的加大,回流速度逐渐降低,当进口流速达到1.5 m/s时,回流现象消失,水流速度方向稳定指向出口,磁力泵过流性能最佳;叶轮轴面附近存在大量低速沙粒汇聚的滞留区,滞留区沙粒相互碰撞产生初始切速度;当进口流速一定时,改变颗粒体积分数对滞留区沙粒平均速度的影响较小;进口流速低于1.0 m/s时,增加颗粒体积分数会降低颗粒残留比,进口流速高于1 m/s后,颗粒残留比非常接近;当颗粒体积分数一定时,提升进口流速会降低颗粒残留比,增加滞留区沙粒平均速度,进口流速达到1 m/s后,颗粒残留比和滞留区沙粒平均速度随进口流速的变化不明显,磁力泵输送性能最佳。结合磁力泵的过流性能、输送性能与叶轮表面的载荷强度,建议磁力泵最佳运行状态下进口流速保持在1.0 m/s以上。

    Abstract:

    The hydrodynamic and sediment movement of MP6-R micro-magnetic pump under three inlet flow rates(0.5, 1.0, 1.5 m/s) and three sediment concentrations(0.5%, 1.0%, 2.0%) were numerically simulated by the method of computational fluid dynamics coupled with discrete element method. The results show that when the inlet flow rate is 0.5 m/s, a backflow zone with the maximum backflow velocity of 1.07 m/s appears in the interface section between the outlet pipeline and the volute of the magnetic pump. With the increase of the inlet flow rate, the backflow velocity gradually decreases. When the inlet flow rate reaches 1.5 m/s, the backflow phenomenon disappears, and the magnetic pump has the best flow performance with the stable flow velocity direction pointing to the outlet. There are a large number of retention areas where low velocity sand particles converge near the axial surface of blade wheel. When the inlet velocity is constant, the change of particle volume fraction has little effect on the average velocity of sand particles in the retention area. When the inlet flow rate was lower than 1.0 m/s, the increase of the particle volume fraction significantly reduced the particle residual ratio, but when the inlet flow rate was higher than 1.0 m/s, the particle volume fraction was very close. When the volume fraction of particles is constant, increasing the inlet velocity decreases the particle residual ratio and increases the average velocity of sand particles in the stagnant area. When the inlet velocity reaches 1.0 m/s, the particle residual ratio and the average velocity of sand particles in the stagnant area do not change significantly with the inlet velocity, and the magnetic pump has the best transport performance. The maximum pressure and the area on the high pressure surface of the impeller can be reduced by increasing the inlet velocity, which led to the lower load intensity on the impeller surface. Considering the overflow performance, conveying performance and the load intensity of the impeller surface, it is suggested that the inlet flow rate of the magnetic pump should be kept above 1.0 m/s under the optimal running state.

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谢汭之,喻黎明,王田田,杨具瑞,李娜.基于计算流体动力学与离散元法耦合的磁力泵水沙运动的数值模拟[J].湖南农业大学学报:自然科学版,2022,48(3):.

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  • 在线发布日期: 2022-07-14
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