基于权重优化的液压机械无级变速器箱体的轻量化设计
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科学技术部国家重点研发专项(2016YFD0701103)


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    摘要:

    为了优化自主研发的六轴式三行星排液压机械无级变速器(HMCVT)箱体的结构性能,提高材料的利用率,减轻箱体质量,对HMCVT箱体进行拓扑优化设计。考虑HMCVT箱体所受载荷的复杂性,基于虚拟样机技术,建立变速器虚拟样机模型,结合拖拉机地面振动测试,获取单行星排工作、双行星排工作和三行星排工作3种不同载荷传递工况下变速器轴承孔动载荷;以应力、体积比为约束,基于折衷规划法建立包含3种载荷传递工况下刚度和箱体前三阶固有频率的综合目标函数;考虑子目标权重的影响,基于代理模型和遗传算法获取最佳权重并与层次分析法进行对比分析;最后,利用Hypermesh对HMCVT箱体进行拓扑优化求解。优化结果表明,优化后的箱体最大应力减小了13.6%,最大变形减小了0.5%,箱体的刚度和强度基本不变或略有提升,质量减轻10.9%,实现了变速器箱体轻量化目标。

    Abstract:

    In order to optimize the structural performance of the independently developed six-axis three-planetary row hydraulic mechanical continuously variable transmission(HMCVT) box, the topology optimization was carried out to improve the utilization rate of materials and reduce the weight of the HMCVT box. Considering the complexity of the load on the HMCVT box, the transmission virtual prototype model was established based on the virtual prototype technology. Combined with the tractor ground vibration test, the dynamic load of transmission bearing hole is obtained under three different load transfer conditions of single planetary row, double planetary row and three planetary row, respectively. Secondly, with stress and volume ratio as constraints, a comprehensive objective function containing the stiffness and the first third order natural frequency of the box under three working conditions was established based on the compromise programming method. Then, considering the influence of sub-objective weight, the optimal weight was obtained based on proxy model and genetic algorithm and compared with traditional empirical method and analytic hierarchy process. Finally, the topology optimization of the HMCVT box was carried out by using Hypermesh. The optimization results show that the maximum stress of the optimized box is reduced by 13.6%, and the maximum deformation is reduced by 0.5%. The stiffness and strength of the box are basically unchanged or slightly improved, and the mass is reduced by 10.9%. It achieve the target of lightweight gearbox box.

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孙晓旭,鲁植雄,陈元.基于权重优化的液压机械无级变速器箱体的轻量化设计[J].湖南农业大学学报:自然科学版,2022,48(3):.

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  • 在线发布日期: 2022-07-14
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