压力磨盘式薏苡脱壳装置的设计与试验
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国家自然科学基金项目(31971753);成都市科学技术局项目(2019–YF05–01005–SN)


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    摘要:

    为提高薏苡脱壳质量,运用柔性剪切揉搓脱壳原理,设计了一种压力磨盘式薏苡脱壳装置。装置主要由进料搅龙、动磨盘、压力磨盘和压力调节装置等部件组成。工作时,薏苡随进料搅龙进入脱壳空间,依靠两磨盘之间的压力和摩擦力对薏苡进行揉搓脱壳,当压力磨盘受力大于薏仁破碎力时被顶起,以增大脱壳间隙,保护薏仁。对薏苡在导流区、破壳区和分离区的受力进行分析,确定影响薏苡脱壳质量的主要因素为薏苡含水率、脱壳转速、脱壳间隙和预紧力。以脱净率、破损率为试验指标,通过单因素试验确定薏苡脱壳装置的最佳参数范围;基于单因素试验结果,选取含水率为7%的薏苡,以脱壳装置的转速、脱壳间隙和预紧力为试验因素,脱净率和破损率为响应指标,进行三因素二次回归正交旋转组合试验,结果影响薏苡脱净率的主次因素依次为预紧力、脱壳间隙、脱壳转速,影响薏苡破损率的主次因素依次为脱壳间隙、预紧力、脱壳转速;基于响应曲面法对回归模型进行多目标优化,优选出脱壳装置的最佳作业参数组合为脱壳转速513.625 r/min、脱壳间隙2.061 mm、预紧力119.628 N,薏苡脱净率为91.731%、破损率为9.612%。将优化参数圆整,对薏苡进行连续脱壳作业,测得薏苡脱净率为91.12%,破损率为8.93%,可满足实际生产要求。

    Abstract:

    In order to improve the quality of Coix shelling, a pressure-mill-type Coix shelling device was designed based on the principle of flexible shearing and kneading. The device is mainly composed of feeding device, moving mill, pressure mill and pressure adjusting device. During the work process, Coix entered the hulling space with the feeding device, and was rustled and hulled by the pressure and friction force between the two mills. When the pressure mill was larger than the crushing force of Coix, it was jacked up to increase the hulling gap to protect Coix. Through the mechanical analysis of the Coix in the diversion area, the broken shell area and the separation area, the main factors affecting the quality of the Coix shelling were determined to be moisture content, shelling speed, shelling clearance and pre-tightening force. The optimum parameter range of Coix shelling device was determined by single factor test with the threshing rate and damage rate as the test indexes. Based on the single-factor test results, the Coix with moisture content of 7% was selected, and three factors quadratic regression orthogonal rotation combination test was conducted by the hulling device speed, the hulling clearance and the pre-tightening force as the test factors, and the net rate and the damage rate as response index. The test results showed that the main factors affecting the threshing rate of the Coix shelling device were: pre-tightening force, shelling clearance, speed, and the main factors affecting the damage rate of the Coix shelling device were: shelling clearance, pre-tightening force, speed. Based on the response surface method, the regression model was optimized with multiple objectives, and the optimal operation level combination of the shelling device was obtained as follows: speed of 513.625 r/min, shelling clearance of 2.061 mm, and pre-tightening of 119.628 N. At this time, the threshing rate of Coix was 91.731% and the damage rate was 9.612%. The optimized parameters were rounded and continuous hulling was carried out in Coix. The net removal rate was 91.12% and the breakage rate was 8.93%, which could meet the practical production requirements.

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秦代林,蒋小霞,李振荡,蔡金雄,周树峰,张黎骅.压力磨盘式薏苡脱壳装置的设计与试验[J].湖南农业大学学报:自然科学版,2021,47(6):.

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  • 在线发布日期: 2021-12-28
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