基于ANSYS Workbench的自走式农机底盘的优化设计
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国家“863”计划子课题(2013AA103440–3);广东省科学技术厅创新战略专项(2018B010204);岭南师范学院人才专项(ZL2023)


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    摘要:

    针对丘陵山区地块面积小、农机底盘作业转向难的问题,设计了转向灵活、转弯半径小的摆转转向底盘。底盘由转向装置、浮动装置、液压系统、发动机,前桥、后桥、控制系统、PTO输出等组成,采用水冷系统以及CVT无级变速的汽油发动机与液压系统结合,实现底盘的动力匹配;通过ANSYS Workbench构建摆转转向底盘前桥、后桥、整体机构的力学模型,分析各机构不同状态下的变形参数的变化趋势,并对底盘机构易于损坏的部位进行优化。结果表明:前桥转向机构附近的配件对前桥的变形影响较大,采用5 mm厚度方钢的前桥结构变形量为0.85 mm,优化后的前桥所安装的配件采用模块化分配,使用10 mm以上方钢加工制作,保证前桥变形量稳定控制在0.3~1.0 mm;优化后的底盘后桥最大等效应力为14 MPa,变形量为0.25 mm,分别较优化前降低了33.33%和28.57%,机架的结构稳定性得到改善。通过压力测试仪器对实物平台的测试,底盘在行驶过程中的压力变化曲线平稳,启动和停止阶段所受的压力在可控制的范围内;底盘的行驶直线度、偏驶率均低于1%,且不受底盘载重的影响。

    Abstract:

    In order to solve the problem of difficult steering for the farm machinery chassis operation in hilly and mountainous area, a swinging steering chassis with flexible steering and small turning radius was designed. The chassis is composed of steering device, floating device, hydraulic system, engine, front axle, rear axle, control system, and PTO output, etc. The combination of water cooling system and CVT gasoline engine and hydraulic system can realize the power matching of the chassis. Through ANSYS Workbench, the mechanical model of the front bridge, rear bridge and overall mechanism of the wobble and steering chassis is built to analyze the variation trend of deformation parameters in different states of each mechanism, and optimize the vulnerable parts of the chassis mechanical mechanism that are prone to damage. The results show that accessories near the steering mechanism of the front bridge have a great influence on the deformation of the front bridge. The deformation amount of the front bridge structure using square steel with a thickness of 5 mm is 0.85 mm. After the optimization, the installed accessories of the front bridge adopt modular distribution, and the square steel with a thickness of over 10 mm is used to process and make the deformation amount of the front bridge stable control within 0.3-1.0 mm. The maximum equivalent stress of the rear axle of the chassis is 14 MPa, and the deformation is 0.25 mm, which decreased by 33.33% and 28.57% than that before optimization, respectively. The structural stability of the rack was improved. The pressure curve of the chassis in the driving process is stable and the pressure in the starting and stopping stages is within a controllable range through the testing of the physical platform by the pressure testing instrument. The driving straightness and off-course rate of the chassis are all less than 1%, and are not affected by the chassis load.

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吕莹,李华,冯金龙,李志伟.基于ANSYS Workbench的自走式农机底盘的优化设计[J].湖南农业大学学报:自然科学版,2020,46(6):.

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  • 在线发布日期: 2020-12-23
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