小型油菜联合收获机双风道气流清选装置的设计与试验
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国家科技支撑计划项目(2014BAD11);湖南省科学技术厅重点项目(2017NK2131)


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    摘要:

    针对油菜收获脱粒清选中损失率与含杂率较高的现状,设计了一种配套小型油菜联合收获机的双风道气流清选装置,主要由圆盘分选筛、斜面集料器、清选筒、离心风机等组成。利用圆盘筛旋转产生的离心力作用对油菜脱出物进行初次筛分,分选得到的籽粒与小杂余的混合物,由斜面集料器收集滑入清选筒内,离心风机的运转使清选筒内产生负压气流,形成双向风道气流,对籽粒进行二次清选。基于流体动力学基本方程进行了双风道气流清选参数设计,利用ANSYS进行清选流场数值仿真分析,在自制试验台架进行了多因素正交试验。将油菜脱出物含杂率、清选筛转速和离心风机转速作为主要因素,通过单因素试验与正交试验,用清洁率与损失率对选定因素进行分析,得到最优清选方案。理论分析、数值模拟与试验结果基本吻合。结果表明:在喂入量为0.1 kg/s时,对于含杂率为15%的油菜脱出物,清选筛转速为50~80 r/min、离心风机转速为1 700~1 900 r/min时,清洁率为95.0%~98.5%,清选性能较好;含杂率为5%、清选筛转速为60 r/min、离心风机转速为1 800 r/min时,清选性能最优,清洁率达98.2%,含杂率小于4.2%。

    Abstract:

    In view of the high loss rate and impurity rate of rapeseed threshing selection, a double air duct air cleaning device was designed to matching the small rapeseed combined harvester, which mainly consists of the disc sorting screen, the inclined surface collector, the cleaning cylinder and the centrifugal fan. Driving by the centrifugal force produced by the rotation of the disc screen, the first screening of rapeseed is carried out to obtain the mixture of grain and small miscellaneous. When the mixtures are collected through collector and slid into the cleaning barre, the mixtures are secondly screened by the two-way air duct airflow produced by the centrifugal fan. Based on the basic equation of fluid dynamics, the air cleaning parameters of the double duct were designed. The numerical simulation analysis of the air cleaning flow field was carried out with ANSYS, and the multi-factor orthogonal test was carried out on the self-made test bench. Combined with the designed test bench, the impurity rate, the cleaning screen speed and the centrifugal fan speed were taken as the main factors to obtain the best screening parameters through single factor test and orthogonal test, taking the cleaning rate, the loss rate, and the optimal cleaning scheme as the test parameters. Theoretical analysis and numerical simulation are basically consistent with the experimental results. The experimental results show that the cleaning rate is in the range of 95.0%-98.5% for the rapeseed with impurity rate of 15%, when the feeding amount is 0.1 kg /s and under the sieve cleaning speed of 50-80 r/min and the centrifugal fan speed of 1 700-1 900 r/min. When the impurity rate was 5%, the best performance with the cleaning rate of 98.2% was achieved under the cleaning screen speed of 60 r/min and the centrifugal fan speed of 1 800 r/min.

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任述光,陈赛,吴明亮,罗海峰,朱宇帅.小型油菜联合收获机双风道气流清选装置的设计与试验[J].湖南农业大学学报:自然科学版,2020,46(4):.

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  • 在线发布日期: 2020-08-17
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