WC–12Ni硬质涂层在模拟土壤环境中的磨料磨损行为
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湖南省教育厅优秀青年基金项目(15B109);湖南省重点研发计划项目(2016NK2158);湖南省研究生科研创新项目(CX2017B382)


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    摘要:

    采用美科LF–HVOF超音速火焰喷涂系统,对45钢表面喷涂厚约300 ?m的WC–12Ni硬质涂层,利用显微硬度计、X射线衍射仪和场发射扫描电镜分别表征硬质涂层的硬度、相结构和表面形貌;以65Mn弹簧钢作为对比材料,利用湿砂橡胶轮磨损试验测试涂层的磨料磨损性能。结果表明:WC–12Ni硬质涂层硬度为1 020 HV0.3,碳化钨硬质颗粒的相结构为WC相与少量WC1–x相,粘结相镍为面心立方Ni相,碳化钨硬质颗粒大小为2~10 ?m,均匀致密,孔隙率为8%;随砂水比由3∶1降至3∶2、载荷由40 N增至110 N,WC–12Ni硬质涂层的磨损失重在53~80 mg范围波动,仅为65Mn弹簧钢磨损失重的1/14;WC–12Ni硬质涂层的磨损为粘结剂磨损导致的硬质颗粒局部剥落以及硬质颗粒的微量磨损,可延长旋耕刀具等土壤工作部件的寿命。

    Abstract:

    WC–12Ni hard coating was sprayed on the surface of 45 steel with a thickness of 300 ?m by using the LF–HVOF flame spray system. The hardness, phase structure and surface morphology of the hard coatings were characterized by microhardness tester, X–ray diffractometer and field emission scanning electron microscopy. The abrasive wear performance of the hard coatings was tested by using the wet sand rubber wheel abrasion tester, as compared with the 65Mn spring steel. The results showed that the WC–12Ni coatings is mainly composed of 2–10 ?m WC hard particles and face centered cubic bonded phase Ni with the hardness of 1020 HV0.3 and the porosity of 8%. With the decrease of sand to water ratio from 3∶1 to 3∶2 and load from 110 N to 40 N, the weight loss of WC–12Ni hard coating changed in the range of 53–80 mg, which was only one fourteenths of the weight loss of 65Mn spring steel. The wear mechanism of hard coatings is adhesive wear caused by local spalling and micro wear of hard particles, which could increase the working life of soil working components such as rotary blades.

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赵建杰,吴志立,吴明亮,雷明凯. WC–12Ni硬质涂层在模拟土壤环境中的磨料磨损行为[J].湖南农业大学学报:自然科学版,2018,44(1):.

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  • 在线发布日期: 2018-01-30
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